Overview
Mini Pellet Press Complex Sawdust Rapeseed-Straw GFD-0.8 is designed for biomass pellet production, providing efficiency and reliability in operation.
Mini Pellet Press Complex Series "PellTech" model: GFD-0.8 with a flat rotary die
Technical Specifications:
Pellet productivity up to: 1000 - 1400 kg/hour depending on raw material and die hole diameter.
Optional Feed pellet productivity up to: 1000 - 2800 kg/hour depending on raw material and die hole diameter.
Flat die diameter: 400 mm
Pressing roller diameter: 185 mm
Pellet diameter: 6-8-10 mm
Adjustable pellet length: 15 - 30 mm
Main Motor: 2 X 45 kW with soft-starter
Total installed power - 115 kW
Three-phase current - 400V, coil voltage 24V/230V within +/- 5%, frequency 50 Hz
Dimensions: 7500 X 2500 X 3000 X 2
Weight: 2 X 3500 kg
Raw material moisture content: 12-14-16% - moisture influences the quality and productivity of pellets
Raw material size: 3 - 5 mm
Density of pellets at the exit from the pellet press up to 1250 kg/m3
Bulk density in Big-Bags up to 700 kg/m3
Type of raw material: wood sawdust*(granulation 3-5mm, 70% hardwood and 30% softwood, optional dextrin 1.0-1.5%, steam generator), cereal straw, cereals, rapeseed, alfalfa, feed, other biomass waste, manure and other compostable agricultural waste.
Each raw material has different conicity and sizes at the flat rotary die
Patented conical group from Briquetting Technology series "PellTech" which offers reliability, performance, stable operation 24/7. The conical group in the pellet press with Timken bearings and Shell oil is designed for operation in extreme working conditions. The operation of the conical group is tested and approved by Timken®.
Technology in use from 2025
Mini Pellet Press - Pellet Production Line - The pelletizing plant consists of:
- Hopper with screw feeder for raw material
- Mini screw feeder for component supply (lignin, dextrin, bran, etc.)
- Mixing screw with raw material humidification system
- Automated lubrication system for the pellet press oil
- Oil cooling radiator with fan
- Pellet press
- Flat rotary die with 4 fixed rollers*(manual pneumatic greasing every 2/4 hours, without production stoppage, Timken bearings, Total Ceran XM460 grease)
- Vibrating screen
- Dust exhaust system
- Pellet conveyor belt with dust extraction
- Control panel and electrical control, inverter, Eaton soft starter, with a 10-meter three-phase cable
The Mini Pellet Press Complex Series "PellTech" model: GFD-0.8 is used industrially within a biomass pellet production line*(pellet production lines) or separately.
Optional accessories for an additional cost sawdust pellet press:
Kit to modify the pellet press into a feed granulator
Steam generator
Raw material humidification system
Hopper (Silo) for homogenization Volume 3-5 cubic meters with dosing screw controlled by frequency converter
Pellet cooler Volume 3 cubic meters + Pellet conveyor belt
Automated roller greasing system
Rollers, Flat dies with holes of 6-8-10 mm
Frequency converter
Semi-automated, automated bagging in pellet bags or Big-Bags
Bale shredding complex straw CGS-1, CGS-2
Branch shredding complex RK-2.1
Aerodynamic dryer for straw or sawdust DAD-0.6-1.2
Mechanical briquetting press series "BriqTech" BT-070-800, BT-070-800Max
Conclusion
Mini Pellet Press Complex Sawdust Rapeseed-Straw GFD-0.8 represents a practical solution for utilizing biomass into ecological fuel, with optimized efficiency and costs.