Briquette Press BT-060-400 Briquette Press Sawdust BT-065-500

Mechanical Press BT-070-800

Mechanical Biomass Briquetting Press - Sawdust Mechanical Briquetting Press

Vegetable Residue Briquetting Press - Forest Residue Briquetting Machine

Why choose a mechanical piston-driven briquetting press powered by a flywheel instead of a hydraulic or extrusion press?

The mechanical briquetting press operates using a crank-rod mechanism, transforming rotary motion into linear movement. This mechanism presses the raw material into a forming channel without the use of adhesives or binders.

This process produces briquettes, which serve as solid fuel. The goal is to maximize profitability from the production of briquettes derived from biomass waste. Factors such as the robustness of the machinery, the quality of raw materials, and reliable business partnerships are crucial.

The briquettes produced are suitable for thermal power stations, fireplaces, stoves, and wood-burning ovens, offering a higher yield and calorific value than firewood, while being 100% eco-friendly!

These machines are offered at lower purchase prices along with reduced operating costs and an extended lifespan compared to hydraulic or resistance extrusion presses (Pini Kay punches). The "BriqTech" briquetting machine with the "Nestro" mechanical piston system is the optimal choice for lignin-containing raw materials.

"BriqTech" briquetting presses including models BT-065-500, BT-070-800, and BT-070-800Max come equipped with new features such as hydraulic automation for tightening the briquette press head and pre-tightening the tapered bushing. This conical piece engages before or during press operations, enhancing the ease of operation and increasing the output of briquettes per hour.

This feature significantly enhances the press's efficiency, leading to higher productivity and stable production without requiring constant operator intervention.

In today’s market, there is a strong interest in creating profitable ventures, particularly through the valorization of biomass waste and the production of briquettes from forest residues and vegetable waste containing lignin.

• Businesses in this sector are becoming increasingly profitable, emphasizing the importance of high product quality.
• Briquetting Technology adheres to strict quality standards while incorporating the latest innovations to deliver complete solutions.

The foundational principles for selecting briquetting equipment include functionality, reliability, ease of use, availability of spare parts, service, warranty, and post-warranty support. The manufacturer of the Briquetting Technology "BriqTech" series provides high-quality briquetting tools that allow for the creation of briquetting lines designed to compact and process wood, sawdust, straw, and other lignin-rich waste.

To initiate your successful business venture, the first step is securing quality raw materials. Today, there are various materials available for briquette production, including:

• Wood waste
• Sawdust
• Tree branches
• Vegetable waste
• Wheat straw
• Sunflower husks
• Rapeseed, soybean, and corn stalks

To obtain high-quality briquettes, the raw materials must be dried and homogenized. If drying is not done with an aerodynamic dryer or rotary dryer, the moisture content should be between 10% and 16%. Furthermore, the raw material should have a particle size of 3-8 mm; otherwise, drying and grinding will be essential.

Next, ensure that there is sufficient space for briquette production, accounting for the volume and size of the briquetting machines. A workspace of 120-150 m² is recommended, along with a three-phase power supply of 400 V and power requirements of 100-150 kW.

Staffing is also critical, requiring between 2 to 4 employees based on the capacity of the briquetting line and the number of work shifts.

It’s worth noting that power consumption accounts for 50% of the total installed power. Compensating for reactive energy through capacitor banks can significantly reduce energy costs.

This guide provides recommendations for launching a successful business, and we are here to assist with any inquiries or concerns.

The manufacturer "Briquetting Technology" offers a 24-month warranty from the commissioning date, with a minimum of 10 years for post-warranty support.

To maintain optimal functionality of briquetting machines, it is essential to ensure an efficient supply of necessary spare parts. Our company maintains a permanent stock of spare parts and consumables, with parts not in stock available within 15 to 45 days through order.

Advantages of Briquetting Technology "BriqTech" series mechanical briquetting presses:

• Efficiency and Profitability: The crank-rod mechanism efficiently transforms rotary motion into linear motion, resulting in high-quality briquettes.
• Robustness and Durability: Solid construction ensures a long service life and reliable operation.
• Cost Efficiency: Lower purchase price and operational costs compared to hydraulic or extrusion presses.
• Versatility: Capable of processing a wide range of raw materials, including wood waste, sawdust, and agricultural residues (such as straw and sunflower husks).
• Innovation: Optional hydraulic automation for tightening the press head and pre-heating the conical piece increases productivity and simplifies operation.
• Energy Efficiency: Reduced energy consumption and options for compensating reactive energy contribute to lower production costs.
• Service and Warranty: 24-month warranty, a minimum of 10 years post-warranty, and quick delivery of spare parts.

Key Factors for Business Success:

• Quality of Raw Materials: Optimal moisture content (10-16%) and appropriate particle size (3-8 mm) are essential for producing quality briquettes.
• Production Space: A minimum area of 120-150 m² is required, supplied with 400 V three-phase electricity and a power requirement of 100-150 kW.
• Skilled Personnel: Between 2 to 4 employees are necessary, depending on the capacity of the briquetting line and shifts worked.

Recommendations:

• Conduct a thorough analysis of the local market to identify demand for briquettes and prevailing prices.
• Ensure a consistent supply of quality raw materials.
• Invest in reliable, high-performing machines such as those offered by the Briquetting Technology BriqTech series.
• Pay attention to energy consumption and implement strategies to reduce costs.
• Collaborate with specialists to optimize the production process for maximum efficiency.